Coated wire rope is a steel cable covered with a protective plastic layer such as vinyl (PVC), nylon (PA), polyurethane (PU), or polyethylene (PE). These coatings are designed to enhance the cable’s performance in demanding environments by improving corrosion resistance, reducing abrasion, and offering a cleaner, safer outer surface.
As a manufacturer with over 20 years of experience, we specialize in producing galvanized steel wire ropes with various coatings for a wide range of applications. Our factory in China operates under strict quality control standards, and we supply both standard and custom specifications for industrial clients worldwide.
Applying a plastic coating to steel wire rope offers several key advantages:
These benefits make coated wire rope a preferred choice in industries where safety, durability, and performance are critical.
We offer several types of coatings to meet the needs of different applications and environments:
The most commonly used coating for general-purpose applications
Water-resistant, flexible, and cost-effective
Operating temperature range: -30°F to 180°F (-35°C to 80°C)
Available in clear, black, and custom colors
Widely used in security cables, gym equipment, fencing systems, and outdoor installations
Excellent abrasion resistance and flexibility
Performs well in cold temperatures -65°F to 230°F (-53°C to 110°C)
Withstands impact, moisture, and exposure to chemicals
Common in push-pull control cables, industrial machinery, and fitness equipment
Greater cut and tear resistance than PVC
UV-stable, durable, and offers excellent surface clarity
Often used in applications requiring enhanced toughness or transparency
Lightweight and chemically resistant
Low water absorption and good flexibility
Common in agriculture, packaging systems, and outdoor light-duty applications
Our coated wire ropes are used across a wide range of industries where safety, appearance, or environmental resistance is required:
Control cables – For brake, throttle, clutch, and push-pull systems in vehicles and equipment
Fitness equipment – Used in adjustable pulley systems, weight stacks, and exercise machines
Stage and event rigging – Black-coated ropes provide a discreet appearance for theatres, studios, and exhibition setups
Cargo handling and transport – Coated slings, lashing systems, and load restraints
Construction and safety – Fall arrest systems, restraint cables, and height safety gear
Security – Lock cables for electronics, bicycles, and personal property
Animal safety and fencing – Soft-coated rope is safer for pets, livestock, and zoo enclosures
Public infrastructure – Washing lines, crowd control ropes, and aesthetic barrier cables
Our black PVC-coated wire ropes are especially popular in environments where visibility should be minimized, such as stage lighting systems and event installations.
To ensure the best visibility and relevance for our coated wire rope products, we incorporate common search phrases, including:
These terms reflect the varied ways customers search for coated cable solutions depending on the application or coating type.
Coated wire rope is available in a range of outer layer colors to meet both functional and aesthetic requirements. Common colors include black, clear (transparent), white, red, yellow, blue, and green.
Black coating is frequently used in theatrical rigging, stage lighting, and event installations where the rope must remain unobtrusive or blend into dark backgrounds.
Clear (transparent) vinyl is chosen when users want to see the steel core or for general-purpose applications where appearance matters less.
Bright colors such as red, yellow, and blue are often used for safety marking, visual identification, or branding purposes.
As a direct manufacturer, we provide high-quality coated wire rope with competitive pricing, consistent lead times, and full customization options. We control every step of the production process—from wire drawing and stranding to coating and packaging—ensuring stable quality and reliable supply.
We work with OEMs, distributors, and end-users across industries such as automotive, transportation, security, and industrial manufacturing.
“Aircraft Cable” ≠ Aviation Use: Despite the name, it’s not certified for actual aircraft. Common in industrial/mechanical applications.
Remove Coating for Connections: Strip plastic coating before swaging/crimping to ensure a strong and reliable connection when attaching fittings or swaging, to prevent slippage.
Do Not Overload: Coating doesn’t increase strength—follow the core wire’s load limits.
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Eric will respond within 12 hours.
