Plastic Coated Wire Rope

Coated Wire Rope: Durable, Versatile, and Manufacturer-Direct

Coated wire rope is a steel cable covered with a protective plastic layer such as vinyl (PVC), nylon (PA), polyurethane (PU), or polyethylene (PE). These coatings are designed to enhance the cable’s performance in demanding environments by improving corrosion resistance, reducing abrasion, and offering a cleaner, safer outer surface.

As a manufacturer with over 20 years of experience, we specialize in producing galvanized steel wire ropes with various coatings for a wide range of applications. Our factory in China operates under strict quality control standards, and we supply both standard and custom specifications for industrial clients worldwide.

Why Choose Coated Wire Rope?

Applying a plastic coating to steel wire rope offers several key advantages:

  • Corrosion resistance– The coating protects against moisture, salt, chemicals, and UV exposure.
  • Abrasion protection– It reduces friction, prevents surface damage, and prolongs service life.
  • Improved safety– Coated surfaces reduce the risk of injury from exposed wires and help minimize vibration.
  • Sealed-in lubrication– Coatings help retain internal lubricants, keeping cables operating smoothly for longer.
  • Clean appearance and easy handling– A smooth, durable surface simplifies installation and maintenance.
  • Reduced maintenance cost– Fewer replacements and repairs are needed over time.

These benefits make coated wire rope a preferred choice in industries where safety, durability, and performance are critical.

Types of Coatings Available

We offer several types of coatings to meet the needs of different applications and environments:

Vinyl (PVC) Coated Wire Rope

The most commonly used coating for general-purpose applications

Water-resistant, flexible, and cost-effective

Operating temperature range: -30°F to 180°F (-35°C to 80°C)

Available in clear, black, and custom colors

Widely used in security cables, gym equipment, fencing systems, and outdoor installations

Nylon (PA) Coated Wire Rope

Excellent abrasion resistance and flexibility

Performs well in cold temperatures -65°F to 230°F (-53°C to 110°C)

Withstands impact, moisture, and exposure to chemicals

Common in push-pull control cables, industrial machinery, and fitness equipment

Polyurethane (PU) Coated Wire Rope

Greater cut and tear resistance than PVC

UV-stable, durable, and offers excellent surface clarity

Often used in applications requiring enhanced toughness or transparency

Polyethylene (PE) Coated Wire Rope

Lightweight and chemically resistant

Low water absorption and good flexibility

Common in agriculture, packaging systems, and outdoor light-duty applications

Typical Applications

Our coated wire ropes are used across a wide range of industries where safety, appearance, or environmental resistance is required:

Control cables – For brake, throttle, clutch, and push-pull systems in vehicles and equipment

Fitness equipment – Used in adjustable pulley systems, weight stacks, and exercise machines

Stage and event rigging – Black-coated ropes provide a discreet appearance for theatres, studios, and exhibition setups

Cargo handling and transport – Coated slings, lashing systems, and load restraints

Construction and safety – Fall arrest systems, restraint cables, and height safety gear

Security – Lock cables for electronics, bicycles, and personal property

Animal safety and fencing – Soft-coated rope is safer for pets, livestock, and zoo enclosures

Public infrastructure – Washing lines, crowd control ropes, and aesthetic barrier cables

Our black PVC-coated wire ropes are especially popular in environments where visibility should be minimized, such as stage lighting systems and event installations.

Related Search Terms

To ensure the best visibility and relevance for our coated wire rope products, we incorporate common search phrases, including:

  • coated wire rope
  • vinyl-coated wire rope
  • PVC-coated cable
  • plastic-coated steel cable
  • nylon-coated wire rope
  • Coated control cable
  • Coated galvanized wire rope
  • black coated wire rope

These terms reflect the varied ways customers search for coated cable solutions depending on the application or coating type.

Coated Wire Rope Colors and Customization

Coated wire rope is available in a range of outer layer colors to meet both functional and aesthetic requirements. Common colors include black, clear (transparent), white, red, yellow, blue, and green.

Black coating is frequently used in theatrical rigging, stage lighting, and event installations where the rope must remain unobtrusive or blend into dark backgrounds.

Clear (transparent) vinyl is chosen when users want to see the steel core or for general-purpose applications where appearance matters less.

Bright colors such as red, yellow, and blue are often used for safety marking, visual identification, or branding purposes.

Manufacturer-Direct Supply

As a direct manufacturer, we provide high-quality coated wire rope with competitive pricing, consistent lead times, and full customization options. We control every step of the production process—from wire drawing and stranding to coating and packaging—ensuring stable quality and reliable supply.

We work with OEMs, distributors, and end-users across industries such as automotive, transportation, security, and industrial manufacturing.

Notes:

“Aircraft Cable” ≠ Aviation Use: Despite the name, it’s not certified for actual aircraft. Common in industrial/mechanical applications.

Remove Coating for Connections: Strip plastic coating before swaging/crimping to ensure a strong and reliable connection when attaching fittings or swaging, to prevent slippage.

Do Not Overload: Coating doesn’t increase strength—follow the core wire’s load limits.

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